PLC and HMI programming
Controller programs, operator panels, recipes, alarms, diagnostics and safe machine operating modes.
Engineering for production
Industrial automation from design to service
We design, program and commission control systems for machines and production lines. We combine PLC, HMI, SCADA, product identification and higher-level systems into one efficient environment.
PLC and HMISCADA and reportingMachine modernizationsTraceSmart, OCR and RFID
PLCSiemens and other platforms
24/7service packages
Industrial automation services
From control concept to stable operation in production
We design, program and commission systems for machines and production lines. We combine PLC controllers, HMI panels, SCADA, product identification and higher-level systems into one structured environment.
We select the scope based on the actual process, plant infrastructure and the possibility of subsequent servicing and expansion.
PLC and HMIprogramming and diagnostics
SCADA and datavisualization, alarms and reports
IntegrationsMES, ERP, OCR, RFID and TraceSmart
Service and modernizationsremote and on-site support
Comprehensive coverage
Automation systems tailored to the process, not the other way around
We start with technology and business goal. Only then do we select the control, devices, data collection method and integration.
SCADA systems and reporting
Process visualization, parameter archiving, alarming, quality reports and access to production data.
Machine modernization
Migration of older controllers, replacement of equipment, restoration of documentation and commissioning with reduced downtime.
TraceSmart and traceability
Product history, operation identification, quality control and data integration without unnecessary changes to PLC programs.
Get to know TraceSmart →OCR, RFID and identification
Cameras, scanners, 1D/2D and RFID codes connected to process logic and customer systems.
MES and ERP integrations
Secure data exchange via API, OPC, databases and agreed communication interfaces.
One responsibilityfrom design to commissioning
Documentationdiagrams, copies and instructions
IntegrationsPLC, SCADA, MES and ERP
Supportremote and on-site
Data from the production floor
Automation that works with the rest of the enterprise
The control system should not be an isolated island. We design the communication layer so that data from machines is available for quality, maintenance and higher-level systems.
- OPC UA, Modbus TCP, Profinet and database interfaces
- Integration with MES, ERP, quality systems and reporting
- User roles, change history and secure remote access
- Data caching and emergency procedures
Machine and process safety
Automation must increase efficiency without creating new risks
Already during the analysis, we identify dangerous situations, required responses of the control system and points where the operator and maintenance need clear diagnostics. We determine the scope of safety based on the specific machine, documentation and applicable requirements.
The design may include emergency stop circuits, guard and position control, safety curtains, safety relays or controllers, status signaling and safe restart procedures. After commissioning, we provide the agreed documentation and train users.
Functional analysis
Work scenarios, manual and automatic modes, interlocks and responses to failures.
Diagnostics
Clear alarms and indication of the reason for the stop instead of a general message.
Tests
Verification of functions, sequences and behavior after loss of power and communication.
Training
Providing operating rules to operators and maintenance services.
Technologies selected for the plant
Control, communication and identification in one architecture
We work with both new installations and infrastructure that must be developed without stopping the entire process. The choice of manufacturer and protocol results from the availability of technical support, customer standard and plans for further expansion.
Control and HMI
Siemens SIMATIC S7, TIA Portal, operator panels, recipes, alarms and diagnostics.
SCADA and communication
WinCC/SCADA, OPC UA, Profinet, Modbus TCP and secure connections to servers.
Databases and higher-level systems
SQL Server, reporting, MES/ERP integration and controlled production data flow.
RFID, OCR and codes
Product and operation identification using RFID, OCR cameras and 1D/2D codes.
Technical documentation
Diagrams, functional descriptions, copies of projects, instructions and updating of customer documentation.
Service and development
Remote diagnostics, on-site support, modernizations and contractually agreed response times.
Development without unnecessary risk
Modernization of an existing machine or production line
First, we get to know the facts
Older installation often differs from available documentation. Before the quote, we verify controllers, input and output modules, communication networks, drives, safety devices and dependencies with higher-level systems. We also determine which parts must remain compatible and which components may be difficult to access.
On this basis, we determine whether it is appropriate to replace the selected element, migrate the control, or undergo a more extensive reconstruction. The client receives a division into necessary, recommended and possible elements that can be implemented in the next stage.
Commissioning planned around production
We prepare the order of work, copies of programs, off-site tests and a return to the previous state scenario. If the project allows, we perform some of the work before the planned stop. During commissioning, we verify sequences, alarms, communication and operator work.
After completion, we update the agreed documentation, provide copies and determine the method of subsequent support. This approach reduces the plant's dependence on the knowledge of one person and facilitates subsequent modernizations.
Experience in practice
Projects based on real production processes
We combine automation, identification and software into solutions that meet the requirements of a specific plant.
Systems integration
Control, visualization and data in one environment
The project includes the control layer, device communication and clear access to statuses and alarms.
See all projects →RFID traceability for Phinia
Contactless component identification and production data integration.
See the deployment →OCR and TraceabilityIntegration of OCR cameras, automation and product history.
See the deployment →BMS system for a shopping mallInstallation control, parameter monitoring and visualization.
See the deployment →24/7 industrial automation service
Ask about serviceService response packages, remote access and on-site support - scope determined in the contract.
Predictable deployment
How do we implement an automation project?
01 · ANALYSIS
Process and requirements
We recognize technology, risks, interfaces and expected results.
02 · PROJECT
Solution architecture
We select equipment, communication, security and deployment method.
03 · PROGRAMMING
PLC, HMI and integrations
We create software, visualization and documentation.
04 · COMMISSIONING
On-site tests
We verify the scenarios, train the staff and deliver the system.
05 · SUPPORT
Service and development
We provide care, copies, diagnostics and subsequent stages of modernization.
FAQ
Industrial automation – frequently asked questions
We design and commission PLC control systems, HMI panels, SCADA systems, OCR and RFID identification, TraceSmart systems and integrations with MES and ERP.
Yes. We analyze the existing installation, prepare a migration plan, modernize control and documentation, and commission a solution that reduces production downtime.
We confirm the scope and location of the deployment at the technical consultation stage. SystemSmart supports domestic and international projects.
Yes. The scope and response time of the 24/7 service are determined in a service agreement tailored to the client's installation.